Reverse Engineering of Six-cylinder Engine Block

Project Scope


  • Phase 1: Create 3D model based on input drawings

  • Phase 2: Match developed models to original scan data with high accuracy


Business Challenges


  • Complex modeling of intricate features like exhaust ports, inlet ports, and water jackets

  • Accurate identification of parting surfaces for casting

  • Match scanned models within a tight 0.5 mm tolerance


ARi’s Solutions


  • Developed accurate 3D models from input drawings

  • Identified parting surfaces and applied appropriate drafts for casting feasibility

  • Achieved model accuracy within 0.5 mm of scan data

  • Delivered manufacturing drawings in line with customer standards


ARi’s Value Proposition


  • Delivered precision models with up to 0.2 mm tolerance, improving design fidelity

  • Recommended optimal parting surfaces to reduce tooling complexity and cost

  • Completed by a 2-member team over 600 hours, demonstrating agility and expertise

  • Tools used: Creo Parametric and Teamcenter


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