Case Studies

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ARiOUS - WHERE DID THE OIL GO?

Where did the oil go?

Marine Genset IP44 Generator

Kit for Marine Generator IP44 compliance

Designed a kit that makes existing marine generator IP44 compatible
Marine Genset

Design of  Electrical Harness-Marine Genset

ARi designed electrical harness of marine gensets
ARi - Desgin of Electric Rope Shovel

Desgin of Electric Rope Shovel

Designed a complete electrical arrangement subsystem wise along with fully parametric CAD designs
Telematics Operator Efficiency Monitoring

Telematics Operator Efficiency Monitoring

ARi developed an application to monitor the operator performance data, perform data analysis and develop display application for shocasing telemetric information from the customer cloud server.
ARi - GUI Tool Development- Realtime Monitoring & Diagnostics

GUI Tool Devt- Realtime Monitoring & Diagnostics

ARi developed a GUI tool for dealers and service technicians to allow them to remotely connect, monitor and diagnose the machines.
ARi - "AR Delta"- Vehicle Monitoring & Diagnostics System

“AR Delta”- Vehicle Monitoring & Diagnostics System

ARi developed & tested a complete AR DELTA system, used to monitor the vehicle parameters and OBD compatible diagnostics over the wireless network.
2D Drawings & 3D Models design

ARi Capabilities Demo App

ARi team created an inhouse application to be used by sales personnel for demonstration of ARi services and solutions.
Salesforce – Opportunity Management

Salesforce – Opportunity Management

ARi was approached to streamline Salesforce leads by directing the website requests to the corresponding distributor by region and establishing a communication channel between them.
ARi - Salesforce – OEM Product Registration

Salesforce – OEM Product Registration

ARi helped a company in streamlining their machine registration process and improve digital onboarding of their customers.
ARi - Salesforce – Business Plan for OEM

Salesforce – Business Plan for OEM

ARi developed a single page application to view the current year information and entering key information that would calculate the sales target for next year.
Reduction in CAB Costs

Salesforce B2B – Commerce platform

ARi assisted in providing a storefront to each distributor where customers can browse products, products prices, and manage their accounts.
Reduction in CAB Costs

Tools Subscriptions Management

ARi was approached to manage the licensing, renewal, and subscriptions of the service tool for dealers and customers.
A low cost and fuel saving solution of a variable speed transmission for a marine genset

Low Cost Solution

A large Marine OEM reached out to ARi to develop a low cost and fuel saving solution of a variable speed transmission for a marine genset.
ARi - Dual-Fuel Control Strategy Using ARi Engine Test Labs

Dual-Fuel Control Strategy Using ARi Engine Test Labs

A heavy machinery OEM approached ARi to develop and validate control strategies on large duel fuel engines.
ARi - Lean Analysis, Productivity Improvement

Lean Analysis, Productivity Improvement

A heavy machinery manufacturer approached ARi to provide a line optimization report for their engine assembly area.
End-of-line Tester (EOL) systems

Integrated Powerpack

A major OEM approached ARi to fabricate and assist in the validation of a new prototype military powerpack for an off & on road application.
Safety Improvements Using Non-Destructive Ultrasonic Testing

Safety Improvements Using Non-Destructive Ultrasonic Testing

A customer approached ARi to perform non-destructive ultrasonic testing (NDT) inspections on their articulated truck machines, specifically looking for the presence of cracks on the truck’s wheel hubs caused by the cool down production process.
Hydraulic Fan Design

Hydraulic Drive Fan Design

A global market leader in heavy machinery manufacturing approached ARI to develop a new Fan design that replaces the standard drive fan option.
ARi - ABS Diagnostic Tool

ABS Diagnostic Tool

ARi developed a diagnostic tool to test complete ABS Software using anti-lock braking (ABS) applications This desktop-based application monitors and displays the diagnostics information through Garuda and Python interface hardware from three different types of ECUs: Hydraulic, Pneumatic, and KB.
Network Design Solutions for Off-highway Equipment

Network Design Solutions for Off-highway Equipment

A leading manufacturer of off-highway equipment approached ARi to help improve and reduce the flashing mechanism that is used to deploy applications into the ECU.
ARi - Heavy Equipment Industry

Reduction in CAB Costs

A heavy machinery manufacturer of off-road construction, mining, and paving machines approached ARi to update an existing CAB (operator station).
2D Drawings & 3D Models design

Commonization of Welding Adaptor

An heavy construction equipment manufacturer reached out to ARi on tool design support for designing a common welding adaptor to do full welding of 3 variants.
ARi - AutoSAR Architecture Implementation

AutoSAR Architecture Implementation

ARi worked closely with a leading fortune 500 heavy automotive, earth moving, agricultural and construction company to develop the AUTOSAR architecture.
End-of-line Tester (EOL) systems

Devt of Integrated Powerpack for Military Vehicle

ARi developed a 700hp integrated Powerpack with all auxiliary systems, designed & procured peripheral parts like Alternator, Hydraulics, Air & Cooling systems.
Design and development of Radiator Plugging Bench

Design & devt of Radiator Plugging Bench

ARi conceptualized, designed, developed, integrated and built a Radiator test bench to simulate the observed plugging phenomena and study the deterioration of cooling performance.
CoP Testing on Engines for Construction Equipment

CoP Testing on Engines for Construction Equipment

ARi was invited to perform CoP performance and emission tests on a family of industrial engines to check conformance to Tier 3 emission norms.
Tear down analysis of Construction Equipment

Tear down analysis of Construction Equipment

Managed competitor machine field performance trials, machine teardown, 3D-CMM measurements, CAD model creation, material testing and baseline FEA analysis.
ARi - Cost Modelling

Cost Modelling

ARi was invited to determine the product cost of connecting rod sourcing from external vendor
Manufacturing Execution System

Application Devt – Data Engineering

ARi developed an application that creates a scheduling dashboard displaying multiple weeks schedule
Virtual Assembly Validation

Virtual Assembly Validation

ARi was invited to create Assembly process plans for Excavator and validate New Product Introduction (NPI) design
Application Devt-Build Book Automation

Application Devt-Build Book Automation

ARi created an application that optimizes time taken & the manual effort involved to prepare a Build book for any given Sales Order
2D Drawings & 3D Models design

Engine Assembly Line Optimization

ARi matched Line Production Vs Line Capacity, identified bottlenecks in the Engine Assembly Line and simulated existing and new models
Unit testing – Platform Driver S/W

Unit testing – Platform Driver S/W

Tested platform driver software debugging and verified duty cycle and frequency for PWM/Frequency inputs & outputs using Function generator/Oscilloscope
Virtual Assembly Validation

Test Automation tool

Tested Automation Tool for all kinds of cross-platform desktop, embedded, mobile and web applications
Platform Software Devt – HAL Libraries

Platform Software Devt – HAL Libraries

ARI developmed testing of Hardware Abstraction Layer Components for different ECUs based on different Micro Controller.
End-of-line Tester (EOL) systems

Platform Software Devt – AUTOSAR BSW

Implemented basic Software as per AUTOSAR requirements for Agricultural, Earthmoving , Off-highway  & Turf utility vehicles
End-of-line Tester (EOL) systems

MIL or SIL Testing

ARi developed the Plant and Controller test suite and was responsible for Model-in-the-loop (MIL) / Software-in-the-loop (SIL) testing to compare test results for Military Power pack application.
ARi - HIL Testing or Regression Testing

HIL Testing  or Regression Testing

ARi applicationHardware-in-the-loop (HIL) or regression testing team worked on T4 product lines in Commercial & Machine engine applications.
ARi - Hardware – LVDT & HMI

Hardware – LVDT & HMI

Measured linear displacement of LVDT micronn sensors and drove the PLC machine’s relay section according to GUI threshold limits.
ARI - End-of-line Tester (EOL) systems

End-of-line Tester (EOL) systems

ARI team worked on platform EOL software validation which included developing the test plan & test application.

Algorithms & Diagnostics

Developed and tested algorithms for Input / Output processing and common diagnostics for the Machine Programs
ARi - Data Link Software

Data Link Software

Designed, Developed & Validated the Communication Protocols, Diagnostics & Flashing support for Engine, Machine, Network & Display ECUs
2D Drawings & 3D Models design

Application Devt – Transmission Control Software

Developed transmission control software for transmission application features using model-based design, validation & auto code generation
ARi - Application Development - Display Software

Application Devt- Display Software

Developed display software for Locomotive, Oil & Gas and Rail Excavator
Application Canari Display

Application Devt – Canari Display

Developed UI applications with drag and drop of widgets with integration of data link libraries for machines and applications.
ARi - Finite Element Analysis (FEA) simulation

Finite Element Analysis (FEA) simulation

ARi performed FEA simulation – modal analysis and strength validation in the dyno base structure
End-of-line Tester (EOL) systems

Prototype Fabricattion & Validation

ARi fabricateed and assisted in the validation of a new prototype military powerpack for an off & on road application
Drivetrain VAVE

Drivetrain VAVE

Developed a drivetrain component for a wheel loader for a heavy machinery company
Marine Engine Wiring Harness

Design of Electrical Harness – NPI

ARi designed electrical harness of marine pleasure craft engine (NPI)
Locomotive-Engine Harness

Design of Electrical Harness -Locomotive

ARi designed electrical harness of locomotive; remote ECM harness for a customer
Improved Chassis Structure

Improved Chassis Structure

Improved existing and new chassis for a heavy equipment manufacturer
Hydraulic Fan Design

Hydraulic Drive Fan Design

ARi created a new fan design that replaces the standard drive fan option
Reduction in CAB Costs

Update CAB operator station

Reduced cost for a heavy machinery manufacturer by updating CAB operator station
Tear Down Analysis

Tear Down Analysis

Generated a 3D model from the existing live model to help with digital documentation
A low cost and fuel saving solution of a variable speed transmission for a marine genset

Low Cost fuel saving Solution

ARi develop a low cost fuel saving solution of a variable speed transmission for a marine genset
ARi - 2D Drawings & 3D Models design

2D Drawings & 3D Models design

ARi designed 2D Drawings & 3D Models for Off-road machines manufacturer market leader in US