Radial Engine

Project Scope


  • Scope: Reverse engineering of a 250CC radial engine to develop a scaled-down 5-cylinder, 55CC version

  • Objective: Proportionally scale down all design parameters with a strong emphasis on weight reduction

  • Customer Expectation: Deliver a fully engineered, production-ready design tailored to performance and efficiency standards


ARi’s Solutions


  • Conducted design feasibility assessment and scaling calculations

  • Performed detailed design reviews

  • Created 3D CAD models and assigned part numbers

  • Developed 2D and manufacturing drawings

  • Compiled a complete Bill of Materials (BOM) and spare parts list

  • Released final parts for production

  • Prepared product documentation

    • Specifications

    • Product catalog

    • Assembly instructions





ARi’s Value Proposition


  • Efficient Re-Engineering: Scaled a 250CC engine to 55CC with optimized design, reducing overall weight by approx. 15%

  • Improved Design Quality: Identified 5+ key design and manufacturing issues early, avoiding rework and delays

  • Faster Delivery: Completed the full design and documentation 5 days ahead of the customer’s target date

  • Flexible Support: Worked through holiday periods to meet deadlines, ensuring zero impact on customer’s launch schedule


Download
Case Study

Download Case Study

Case Studies

Related

Welding Fixture Design for Truck Body

2025

Welding Fixture Design for OHT’S

2025

Truck Body Welding Line Layout Development

2025

Reverse Engineering – Warm Forge Die Set

2025

Design of Lifting Tackles with Turnover Scope

2025

Design of Lifting Tackles for Simple Components

2025

Design of Lifting Tackles for Large Products

2025

Design of Lifting Tackles for Complex Components

2025

https://www.arigs.com/wp-content/uploads/2025/11/Radial-Engine.pdf