New Design Additional Extra Capacity Fuel Tank Analysis
Project Scope
- Design and develop an additional 750L fuel tank to extend machine operation by 6 hours without refueling
- Perform G-load analysis to assess stress on parent material for evaluating component life
- Conduct modal analysis to identify natural frequency and mode shapes.
- Provide technical insights through design iterations and structural analysis discussions
Business Challenges
- Optimize tank geometry for size, shape, and weight constraints
- Design efficient baffle layout to ensure stable fuel flow
- Minimize parts and welds for cost-effective manufacturing
- Ensure assembly feasibility through optimal mounting point selection
- Improve manufacturability with accessible welding zones and proper bend radii
- Simulate performance through structural and pressure analysis under varied load cases
ARi’s Solutions
- Collaborated with onsite engineering team to evaluate space constraints and structural integration
- Validated frame strength and fuel tank loading conditions using FEA
- Executed multiple design iterations to ensure compliance with performance criteria
- Recommended enhancements for component life based on analysis findings
- Conducted regular technical reviews and discussions with client stakeholders
ARi’s Value Proposition
- Early Delivery: Delivered the project ahead of schedule, allowing the customer to start production sooner
- Cost Savings: Identified design and manufacturing issues early, helping the customer avoid extra costs and rework
- Reduced Downtime: Optimized design reduced shutdown time by 20%, improving overall machine productivity
- Technical Improvements: Enhanced the fuel tank’s reliability and performance, ensuring longer-lasting operation
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https://www.arigs.com/wp-content/uploads/2025/11/New-Design-Additional-Extra-Capacity-Fuel-Tank-Analysis.pdf