Engine Assembly Line Optimization
Project Scope
- Unable to match Line Production v/s Line Capacity
- Identify bottlenecks in the engine assembly line
- Simulate both existing model and new model
- Provide solutions to eliminate bottlenecks
Business Challenges
- Line capacity – 140 engines per shift
- Currently production 75 engines per shift
- No visibility on number of resources and machine / space utilizations
ARi’s Solutions
- Identified stations above TAKT (above 3 mins 25 seconds)
- Balanced cycle time and operator time in each station under TAKT
ARi’s Value Proposition
Production increases to meet line capacity at different scenarios, bottlenecks eliminated to achieve 140 engines per shift.
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Case Study
Case Studies
Related
https://www.arigs.com/wp-content/uploads/2025/11/Engine-Assembly-Line-Optimization.pdf