Design and Development of Oil Pan
Project Scope
- Design of oil pan for a 1.5L, 3-cylinder engine used in a light commercial vehicle
- Develop two variants: Cast and Sheet Metal types
Business Challenges
- Ensure oil capacity of 7L, considering full lubrication circuit
- Optimize ground clearance while maintaining effective volume
- Perform virtual tilt analysis for up to 30° gradeability
- Ensure robust gasket sealing and manufacturability
ARi’s Solutions
- Developed cast and sheet metal oil pan designs with detailed drawings
- Conducted FMEA and supported FEA/NVH analysis in collaboration with CAE team
- Provided technical documentation aligned with APQP & PPAP standards
- Coordinated with suppliers for prototype and production readiness
ARi’s Value Proposition
- Delivered fully validated designs with manufacturing drawings with 100% quality.
- Ensured regulatory and quality compliance through APQP/PPAP documentation
- Enabled seamless production handover by supporting design, analysis, and supplier collaboration
- Contributed to optimized NVH performance and leak-free operation
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https://www.arigs.com/wp-content/uploads/2025/11/Design-and-development-of-Oil-Pan.pdf