Finite Element Analysis (FEA): Batching Plant

Project Scope


  • Develop an FEA model of the batching plant unit

  • Conduct static and modal analysis to evaluate structural strength under operational conditions


Business Challenges


  • Mesh the full structure while preserving the customer’s original geometry

  • Simulate varying load cases, including operational and wind loads


ARi’s Solutions


  • Applied shell meshing with a focus on quad elements for better accuracy

  • Performed modal analysis to identify and assess critical vibration modes

  • Conducted static analysis under real-world loading scenarios

  • Recommended optimized beam and plate sizes to reduce structural weight


ARi’s Value Proposition


  • Design Risks Identified Early: Simulations exposed weak points before fabrication

  • Optimized Weight & Material Use: Recommendations led to a lighter, more efficient structure

  • Reduced Testing Efforts: Simulation cut down the need for costly physical trials

  • Improved Safety & Compliance: Validated design under various load conditions ensured reliability


Download
Case Study

Download Case Study

Case Studies

Related

Welding Fixture Design for Truck Body

2025

Welding Fixture Design for OHT’S

2025

Truck Body Welding Line Layout Development

2025

Reverse Engineering – Warm Forge Die Set

2025

Design of Lifting Tackles with Turnover Scope

2025

Design of Lifting Tackles for Simple Components

2025

Design of Lifting Tackles for Large Products

2025

Design of Lifting Tackles for Complex Components

2025

https://www.arigs.com/wp-content/uploads/2025/11/Finite-Element-Analysis-FEA-Batching-Plant.pdf