Vision Guided System- Roll Forming Process
Project Scope
Develop a fully automated roll-forming process to improve quality, productivity, and operator safety.
Business Challenges
- Manual loading was repetitive, ergonomically demanding, and operator dependent
- Incorrect or tilted part loading resulted in scrap and quality losses
- Reducing cycle time while ensuring accurate part positioning and operator safety
ARi’s Solutions
- Delivered a turnkey automated roll-forming system with integrated infeed stacker and finished part outfeed
- Deployed a vision-guided robot for precise part identification and loading
- Implemented a gantry-based system for automated loading and unloading throughout the roll-forming process
- Integrated tool compensation to accommodate part-to-part dimensional variations
ARi’s Value Proposition
- Enabled fully automated production from infeed stacker to finished output
- Eliminated manual loading errors, reducing scrap caused by incorrect part positioning
- Improved process accuracy through vision-guided robotic loading and automatic tool compensation
- Reduced manual intervention by eliminating one operator per shift
- Improved productivity, safety, and process consistency through end-to-end automation
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Related
https://www.arigs.com/wp-content/uploads/2026/08/Vision-Guided-System-Roll-Forming-Process.pdf