Virtual Assembly Validation for Excavator

Project Scope


  • Create assembly process plans for excavator

  • Validate New Product Introduction (NPI) design


Business Challenges


  • Unforeseen assembly issues

  • Not able to meet NPI timelines

  • New Product Introduction (NPI) budget overrun


ARi’s Solutions


  • Validated

  • Identified part interferences- 10nos

  • Assembly tool interference- 7nos

  • Poor human reachability and visibility- 12nos

  • Potential safety hazards- 3nos

  • Ergonomic issues- 5nos


ARi’s Value Proposition


  • Less assembly issues during proto and pilot build

  • Fewer Re-Design / Re-Tooling

  • Reduced cost of NPI

  • Met New Product Introduction (NPI) Timelines

  • Improved safety and reduced ergonomic challenges


Download
Case Study

Download Case Study

Case Studies

Related

Welding Fixture Design for Truck Body

2025

Welding Fixture Design for OHT’S

2025

Truck Body Welding Line Layout Development

2025

Reverse Engineering – Warm Forge Die Set

2025

Design of Lifting Tackles with Turnover Scope

2025

Design of Lifting Tackles for Simple Components

2025

Design of Lifting Tackles for Large Products

2025

Design of Lifting Tackles for Complex Components

2025

https://www.arigs.com/wp-content/uploads/2025/11/Virtual-Assembly-Validation-for-Excavator.pdf