Scrap Cutting & Recycling Machine – Metal Industry

Project Scope

The project aims to design and build a state-of-the-art Scrap Cutting Machine specifically tailored for efficient recycling operations in scrap yards. This encompasses the entire process from conceptualization and design to manufacturing and installation, ensuring a comprehensive solution to the challenges prevalent in the scrap recycling industry.

Business Challenges

Scrap yards tackle numerous challenges:

  • Dealing with varied scrap profiles to

  • Ensuring the safety of operators

  • Non-availability of operators.

  • Traditional cutting methods are not only time-consuming but also imprecise, leading to significant losses in productivity and resources.

ARi’s Solutions

We have developed a comprehensive solution that encompasses design, development, manufacturing, and installation to meet the unique needs of scrap recycling facilities. Our Scrap Cutting Machine features a state-of-the-art 3-axis Gantry System, ensuring precise movements for accurate cuts across different scrap profiles.

Moreover, our machine is equipped with a sophisticated Vision System that conducts pre-cut profile analysis, enhancing efficiency and reducing material wastage. The incorporation of Gas Torch Technology facilitates clean and precise cutting, promoting sustainable practices within the recycling industry.

To ensure operator safety, our machine includes an operator cabin with Toggle Control, providing a secure environment for efficient operation. With dimensions of 13m x 14m x 10m and a weight of 126 tons, our machine boasts robust construction and durability to withstand the rigors of continuous operation in scrap yards.

Key Features & Specifications:

  • 3-Axis Gantry System for precise movements

  • Vision System for pre-cut profile analysis

  • Gas Torch Technology for clean and accurate cutting

  • Operator Cabin with Toggle Control for safety

  • Dimensions: 13 m x 14 m x 10 m,

  • Weight: 126 tons

  • Track Length: 45 m, Max Speed: 2 km/hr

  • Number of Cutting Beds: 3

  • Cutting Torch: Fixed to the 3-axis carriage unit

  • Cuttable Materials: Carbon &alloy steels, cast iron, etc.

  • Cutting Thickness: 300-1828 mm

  • Max Scrap Cutting Size: 7.6 m x 3.4 m x 1.5 m

ARi’s Value Proposition

Our Scrap Cutting Machine offers enhanced precision, efficiency, and operational safety, revolutionizing the way scrap recycling is conducted. Its adaptability to various scrap profiles increases versatility, allowing scrap yards to optimize their operations and maximize profitability. By embracing sustainable cutting practices with Gas Torch Technology, ARi is paving the way for a greener and more efficient future in the recycling industry.

Case Study

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