Finite Element Analysis (FEA): Batching Plant

Project Scope

The project involved creating a comprehensive Finite Element Model of the entire unit of a Batching Plant and conducting Static and Modal analyses to evaluate its strength and structural integrity.


Business Challenges


  • The primary challenge included meshing the entire model without altering the original geometry provided.

  • Understanding various loadings under working conditions.


ARi’s Solutions


  • Deployment of Shell Elements with Maximum Quads to mesh the Batching Plant unit effectively.

  • Critical areas and different mode shapes obtained through Modal Analysis were meticulously studied to identify potential weak points.

  • Static Analysis was performed under various loads, including wind loads, to assess structural stability.

  • Additionally, ARi recommended the use of different sizes of beams and plates to reduce the weight of the structure without compromising strength.


ARi’s Value Proposition


  • By leveraging FEA simulations, ARi gave the client a clear visualization of the structure’s strength and performance. This approach not only reduced costs and time compared to experimental research but also ensured compliance with safety requirements. 

  • Furthermore, the flexibility of numerical simulations allowed for iterative testing, optimizing design efficiency.


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