Design of Assembly Trolley & Material Handling Carts

Project Scope

Design of Assembly Trolleys and material handling carts for JIT production. 


Business Challenges


  • Complex geometry of parts 



  • Accommodating selective parts as per kitting patterns 


ARi’s Solutions


  • Designing the work holding in orientation as per part consumption on the line 



  • Consideration of lifting and locating surfaces/points during design 



  • Poke Yoke implemented in part loading on trolley 



  • Non-metal contact provided to ensure minimum damage to the painted surfaces 



  • FEA analysis is performed to substantiate the design and certify the structural integrity of the Cart/trolley frame 


ARi’s Value Proposition

Base frame construction standardized for quick selection and modification – Saves time.


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https://www.arigs.com/wp-content/uploads/2026/08/Design-of-Assembly-Trolley-Material-Handling-Carts.pdf