Automated Wheel & Disc Inspection System

Project Scope

Manual inspection of wheel components (discs and assembled wheels) is time-consuming, prone to human error, and lacks consistent quality standards, leading to potential defects reaching customers. 


Business Challenges


  • Automated Wheel Inspection Requirements 



  • Disc Inspection (Pre-Assembly) 





    1. Dimensional Checks: OD, ID, thickness uniformity, PCD, hub diameter, bolt hole positions 

    2. Quality Checks: Engraving readability, surface defect detection (cracks, dents, scratches) 








  • Wheel Inspection (Post-Assembly) 





    1. Dimensional Checks: Radial runout, rim width, circularity 

    2. Defect Detection: Surface and structural defects 








  • System Features 





    1. Pass/fail reporting with clear results display 

    2. Manual parameter entry capability 

    3. Configurable inspection checks (enable/disable options) 










ARi’s Solutions

Implement automated inspection system for comprehensive quality control of disc components (pre-assembly) and assembled wheels with configurable parameters and pass/fail reporting. 


ARi’s Value Proposition

Develop AI-powered inspection platform that: 



  • Performs dimensional checks (OD, ID, thickness, PCD, runout, circularity) 



  • Detects surface defects (cracks, dents, scratches, markings validation) 



  • Provides configurable inspection parameters with manual override 



  • Generates clear pass/fail results with detailed reporting 



  • Technologies: Python, Opencv, Tikinter 


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Case Study

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